Soft Silicone Custom Plastic Pieces Custom Injection Molded Plastic Parts OEM For Toy

Vacuum Casting Hard Plastic Parts

‌Processing Method‌: Compound Mold
‌Materials‌: ABS, Nylon, POM, PP
‌Surface Treatment‌: Deburring
‌Processing Cycle‌: 3-7 Working Days
‌Testing Standard‌: Customer Provides 3D Drawings (STP/IGS/STEP Formats)

Product Details

Principle of Vacuum Casting

Vacuum casting utilizes 3D printing or CNC processing to create prototype parts. A silicone mold is then made in a vacuum state, and materials such as PU, transparent PU, POM-like, and ABS are poured into the mold under vacuum conditions to replicate the prototype part accurately.

Available Materials

• ABS
• Nylon
• POM
• PP

Applications of Vacuum Casting Service

Vacuum casting is ideal for prototype production and small batch manufacturing. It is particularly cost-effective when compared to CNC processing for larger quantities. Customers often use vacuum casting to create prototypes for products that will eventually be produced in larger quantities, allowing them to reduce costs and save time.

Case Study: Small Batch Robot Silicone Vacuum Casting

YYI Tech recently completed a project involving robot silicone vacuum casting. Due to the customer's limited budget and the high risks associated with mold making for complex products like robots, we recommended silicone vacuum casting. The project involved the following steps:

1. ‌Prototype Creation‌: A prototype was created using CNC machining due to the large size of the robot and the high cost of 3D printing.
2. ‌Silicone Mold Making‌: The prototype was used to create a silicone mold, which was made slightly larger to account for thermal expansion and contraction.
3. ‌Replication‌: The silicone mold was used for replication. Due to mold deformation during production, each mold could only produce approximately 15 parts.
4. ‌Mold Removal‌: After replication, the silicone mold was cut open to remove the workpiece inside.

Additional Applications of Hard Plastic Vacuum Casting Service

Vacuum casting is versatile and can be used for a wide range of applications, including but not limited to:

• Automotive parts
• Electronic components
• Medical devices
• Consumer products

YYI Tech Factory and Equipment Display

YYI Tech is a professional OEM plastic parts and metal fabrication factory located in Dongguan, China. With over 300 sets of rapid prototyping equipment, a complete range of materials, comprehensive processes, and state-of-the-art equipment, we can meet your various customization needs.

About YYI Tech

Dongguan Yyi Technology has specialized in 3D printing service, vacuum casting, CNC machining, plastic injection molding, and sheet metal fabrication since 2011. With over 200 professional staff and 2,300+ sets of printing devices, CNC machining centers, drilling, and milling machines, we provide precision and strength parts with strong guarantees. We strive to exceed our customers' expectations in all aspects of product manufacturing and recognize our great responsibilities to our customers, employees, suppliers, and society.

Why Choose YYI Tech

Whether you need new product development verification or personalized customization, YYI Tech can meet your needs with our high-quality, low-cost rapid prototyping solutions.

FAQ

‌Q: What is the processing cycle for vacuum casting hard plastic parts?‌

A: The processing cycle for vacuum casting hard plastic parts is typically 3-7 working days.

‌Q: What materials are available for vacuum casting?‌

A: We offer a wide range of materials for vacuum casting, including ABS, Nylon, POM, and PP.

‌Q: Can vacuum casting be used for small batch manufacturing?‌

A: Yes, vacuum casting is ideal for small batch manufacturing due to its cost-effectiveness compared to other methods such as CNC processing.

‌Q: How many parts can be produced using one silicone mold?‌

A: Due to mold deformation during production, each silicone mold can typically produce approximately 15 parts.